"If they are not bad, on the other to repair it" a lot of people use the machinery and equipment have such views. While this sounds logical it has, but in fact routine maintenance to avoid premature damage to machinery and equipment. Removable parts should be regularly checked to ensure its good working condition, normal operation.
Safety First
To do maintenance at the machine, we should first turn off the power, the electrical disconnect switch inside the air (with reference to the normal steps to shut down). Make sure to draw attention to their safety, to prevent electric shock.
Daily cleaning
Wipe the surface of machine tools, including at the top. Your machine probably can not imagine deposition on the surface of dust, dirt and debris, if it is not cleared, the dirt will enter the internal machine, coolant contamination. Even to enter the distribution box, and here there is absolutely no metal debris, and may cause leakage, fire, short circuit and so on.
If possible, try cleaning the internal machine. If a washing machine hose, use it to process the dirt and debris have washed off. Do not use compressed air cleaning machine itself, because there will be blowing debris could harm you, but will probably clastic wedge shield machine tool and spindle, causing all kinds of questions.
Lubricants
Take advantage of all the machines have linear guide, ball screws and spindle automatic lubrication system, each specific quantity of lubricants required. Take advantage of the company's engineers have to simplify this process, as long as there is enough oil in the oil inside the machine will automatically quantitative lubrication of these components. The entire system through the flow control valve will be self-lubricating all the lubrication points, to ensure that each component be the right amount of lubricant.
Coolant and cooling box
Time shift for each job should be to check the coolant level. As mentioned earlier, the liquid coolant sensor will show up on the screen coolant storage box, this feature at all with split box coolant lathe milling machine and all standard equipment. Coolant at the current target display on the order page (the current order page shows all the currently running process).
If the coolant level dropped to a certain extent, alarm flashlight lantern. At this time we must add coolant to avoid pump cavitation and flow of coolant situation.
Coolant tank Ebb and flow
Take advantage of me built a coolant pump is located before the filters need cleaning once a week, cooling fluid box is also required once a week. In a clean, it is necessary to open the cover, remove all sediment. When the coolant pump return, the box can be forced to become the structural design of coolant through a series of baffles. These tailgate so that the sediment and small debris suspended in the liquid on cooling. Note: coolant tank must be cleared of all places.
Coolant filter
Take advantage of the standard machine tool coolant system equipped with a filter matching the milling machine spindle lathe with high pressure cooling systems and cooling systems and high-pressure cooling system lathe can also be added with a filter. Filters installed in the machine near the cooling pump / tank coolant side. Necessary to check the filter every day, when the indicator is limited when the flow of the cleaning.
At a milling machine spindle with the cold and high-pressure cooling of the car with a bed, you must replace or clean the filter, the re-add coolant into the system to allow at least after one minute, fill the filter and air from the system. Note: At reperfusion, and the operation of the entire coolant system, should not have the tool on the spindle.
Coolant replacement
Coolant should be replaced one month six times. Discharged coolant should be properly handled to comply with local laws and regulations, because most types of coolant are considered to be dangerous waste.
When discharged coolant, it is best to open the cover and thoroughly clean the internal box, filter and pump body. Also need to check whether the leakage of coolant hoses or cracks, replace them when necessary.
Machine gear box
Machine gear box is also required regular maintenance. This gear box to maintain low noise and stable operation, gear box lubricants required the replacement of one meeting each year. As you drive the car used in lubricants, as there is usually at the bottom of an oil discharge side. Put off put the oil plug to release the oil plug back the original Office (This is a very important component), then re-injected into the right type and amount of gear box oil. Your operating manual gearbox will be applicable to description of the types of lubricants.
Stress axis milling machine
Machine tool spindle bearings required internal lubricant must flow, so that the spindle can of compressed air to prevent cutting waste and coolant into the spindle taper shank, to maintain its clean.
Week should check the air pressure regulating valve installed on the machine rear air / oil control board. At manual you can find the correct pressure settings. It should be noted that sometimes there will be matching the spindle axis with the standard set has a different stress. Specific information please refer to manual.
Tool Storage
Machine knife on the Treasury into two categories: side-linked umbrella knife knife Treasury and the Treasury. Linked side of the gear box there is the need to check the oil and clean the top. ATC arm (arms) required regular cleaning to prevent debris accumulation at the surface. Accumulation of debris may have fallen cause exchange tool, tool damage or workbench, or even hurt the operator.
Umbrella and side knife linked database required a thorough cleaning and lubrication of each month at 1. In the process we must pay attention to cleaning tools and machinery to remove the hands of the V-shaped track on the debris and dirt. Accumulation of debris may cause the tool can not be exchanged.
Treasury umbrella knife blade to maintain lubrication components library, and give each a small amount of grease刀套painted, but also to the V-shaped micro-painted oil rail.